Turning India's Used Oil Problem Into an Opportunity

India generates 1.3 million tonnes of used oil annually. Less than 15% is formally recycled. Santosh is building the infrastructure to change that.

A Mandate With a Deadline

India's EPR regulations under the Hazardous Waste Rules 2023 require lubricant manufacturers to blend increasing proportions of Re-Refined Base Oil (RRBO) into their finished products. The mandate escalates from 5% in FY2025 to 50% by FY2031 — creating an immediate, binding market for domestically produced RRBO.

Santosh is positioned to supply the Group II+ segment of this mandated market — the only category that meets both EPR compliance requirements and the performance standards demanded by premium lubricant manufacturers. As volumes scale, Santosh's hydrotreating technology becomes the competitive moat that Group I producers cannot replicate.

EPR RRBO BLENDING MANDATE PROGRESSION

FY2025
5%EPR mandate begins
FY2027
15%Growing momentum
FY2029
30%Formal sector scales
FY2031
50%National target

Source: CPCB EPR Portal · Hazardous Waste (Management and Transboundary Movement) Rules 2023

The Loop That Closes the Gap

Every litre of RRBO displaces virgin base oil, recaptures used oil from the waste stream, and feeds back into the same engines it came from. The EPR mandate makes this loop economically mandated — not just environmentally responsible.

Used Oil CollectedWorkshops & FleetsRe-Refined at SantoshREVA HydrotreatingBack Into EnginesGroup II+ RRBOCollected AgainEPR Mandated LoopEPR-MandatedCircular Loop

Less Energy. Less Carbon. Less Waste.

66%

Less energy consumed in production vs virgin base oil

Source: TEV Report / DPR — Santosh Petrochemical Innovations

~70%
Base oil yield from used oil feedstock
Zero
Waste to landfill — asphalt residue reused in road construction

Re-refining used lubricating oil requires significantly less energy than refining crude oil into virgin base stock. By recapturing used oil that would otherwise be burned as fuel, dumped, or improperly disposed of, re-refiners like Santosh eliminate a major source of soil and groundwater contamination across India.

The asphalt flux residue from the re-refining process is reused in road construction — meaning Santosh's plant operates with zero waste to landfill. Every input is either refined into premium RRBO or converted into a useful secondary product.

MARCH 2026 · MOU SIGNED

IOCL and Re Sustainability signed an MOU to build India's first national Group II+ RRBO circular economy — directly validating Santosh's technology and market positioning.

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